UAV Build Technician

Job Category: Service Contract Act

Time Type: Full time

Minimum Clearance Required to Start: Secret

Employee Type: Regular

Percentage of Travel Required: Up to 10%

Type of Travel: Local

CACI is seeking a Senior UAV Build Technician to support our client at APG, MD.

The Senior UAV Build Technician will focus on the fabrication, assembly, and integration of multi-rotor and fixed-wing COTS UAS platforms. This role involves working with advanced materials like carbon fiber, aluminum alloys, and fiberglass, as well as integrating internal components such as avionics, propulsion systems, and sensors. The technician will be responsible for ensuring the structural integrity and functionality of UAV platforms, collaborating with engineers to build reliable systems from the ground up. This position is ideal for someone with hands-on experience in UAV construction and component integration, who enjoys solving complex technical challenges in a controlled shop setting. The role requires attention to detail and the ability to work independently while ensuring that all platforms meet design specifications and quality standards.

More About the Role:

• Fabricate, modify, program, and maintain multi-rotor and fixed-wing UAS platforms.

• Install, operate, and tune small 2-stroke and 4-stroke internal combustion engines.

• Perform pre-flight, in-flight, and post-flight checks on UAS platforms.

• Work independently on UAS builds and modifications, ensuring high-quality standards.

• Collaborate with engineers, pilots, and project managers to deliver effective UAV solutions.

• Utilize advanced materials such as carbon fiber, aluminum alloys, and fiberglass in UAV construction.

• Participate in all phases of UAS operations, from build to flight, in various environments.

• Troubleshoot and resolve technical issues related to UAV performance, control systems, and propulsion systems.

• Conduct safety checks and ensure compliance with operational standards and regulations.

• Assist in the development and implementation of flight plans and mission profiles.

• Provide technical support during live training events and test missions.

• Document and report test results, system performance, and necessary improvements.

You’ll Bring These Qualifications:

• Active DOD Secret security clearance

• Experience with COTS multi-rotor and fixed-wing aircraft, including hobbyist UAS experience.

• Familiarity with UAV construction materials such as carbon fiber and aluminum alloys.

• Proficiency with hand tools and experience in building/flying radio control aircraft.

• Hands-on experience with fiberglass and composite materials.

• Strong knowledge of small internal combustion engines (2-stroke, 4-stroke).

• Experience with RPVs (land, air, sea) and ability to work with limited instructions.

• Ability to work independently or as part of a team in a fast-paced environment.

• Knowledge of avionics systems, flight control software, and autonomous flight modes.

• Familiarity with regulatory guidelines for UAV operation (FAA Part 107 or equivalent).

• Strong problem-solving skills and ability to troubleshoot electrical, mechanical, and software issues.

• Excellent attention to detail and ability to follow complex technical instructions.

• Experience with programming UAV autopilot systems (e.g., Pixhawk, Ardupilot, etc.) is a plus.

• Experience with telemetry and sensor integration for UAV systems.

• FAA Part 107 Remote Pilot Certificate, or ability to obtain one within a specified time frame.

• High School Diploma with 3-5 years of experience, or BA/BS with 3-5 years of experience.

• Current Secret clearance with the ability to obtain a TS/SCI.

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What You Can Expect:

A culture of integrity.

At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high-performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.

An environment of trust.

CACI takes pride in fostering a diverse and accessible culture where every individual feels supported to chart their own path. You’ll have the autonomy to take the time you need through a unique flexible time off benefit and have access to robust learning resources to make your ambitions a reality.

A focus on continuous growth.

Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground — in your career and in our legacy.

Your potential is limitless. So is ours.

Learn more about CACI here. (https://careers.caci.com/global/en/life-at-caci)

Pay Range:

This posting is for a position covered by the Service Contract Labor Standards (SCA). The pay and benefits provided for this position will meet or exceed the minimum required amounts detailed in the wage determination issued by the Department of Labor and made applicable to this position, as incorporated into CACI’s government contract for the work location.​

Minimum Req uired Hourly Wage:

$28.79

There are a host of other factors that can influence final salary including, but not limited to, geographical location, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits. Learn more here (https://careers.caci.com/global/en/employee-benefits) .

CACI is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, age, national origin, disability, status as a protected veteran, or any other protected characteristic.