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Ring Containers Shift Leader - JR0003297-3804 in Decatur, Illinois

This job was posted by https://illinoisjoblink.illinois.gov : For more information, please see: https://illinoisjoblink.illinois.gov/jobs/12512988 3rd shift - 11:00 p.m. - 7:30 a.m.

Job Purpose

Leads shift while operating production machinery safely and efficiently; maintain appropriate documentation and communicate ideas and problems to appropriate staff; perform scheduled preventative maintenance and mold changeovers; responsible for producing best quality product.

Key Responsibilities and Duties

Responsible for providing a safe environment to all production employees, visitors and temporary labor.

  • Ensure all employees and visitors receive and wear protective or safety equipment such as earplugs, hairnets, safety glasses or gloves.
  • Continually monitor production floor and equipment for unsafe or hazardous conditions; report immediately and make appropriate corrections to repair, replace or quarantine unsafe condition.
  • Ensure proper medical attention is provided immediately with any accident and perform accident investigation.

Responsible for producing the best quality product at all times.

  • Ensure all production employees are properly trained to identify product for rejection, rework, etc, and all customers receive product that meet or exceed customer standards and expectations.
  • Ensure all quality measurements are properly recorded in the NWA Quality Monitor at the scheduled intervals.
  • Ensure all raw material lot numbers are properly obtained and recorded.
  • Ensure all non-conforming products are placed on hold with proper hold documentation completed.

Responsible for achieving maximum production efficiency on all scheduled machines.

  • Monitor machine processes and ensure any changes are justified and properly recorded.
  • Monitor production efficiencies and make necessary adjustments to meet and exceed \'World Class\' Overall Equipment Effectiveness (OEE) standards.
  • Perform shift inventories to ensure accurate production numbers.
  • Record daily production, lot information, downtime summaries, etc, in Access Production Database.
  • Proactive in addressing inefficiencies; communicate all equipment inefficiencies with maintenance personnel.

Promote and participate in Total Productive Manufacturing (TPM) events and projects. Answer telephones and greet visitors in a professional and courteous manner consistent with Ring Container Technologies standards. Ensure the safe and efficient operation of all equipment to meet or exceed company established Overall Equipment Effectiveness (OEE) expectations and customer quality expectations.

  • Follow Lock out / Tag out policy.
  • Proactive in addressing unsafe conditions on production equipment.
  • Process production equipment and maintain documentation to support process changes.
  • Proactive in addressing inefficiencies of production equipment.
  • Perform maintenance tasks as outlined by Maintenance Manager.
  • Use power tool equipment in the shop in a safe manner to avoid injury or harm to self or other employees.

Perform scheduled Preventative Maintenance tasks as outlined by Maintenance Manager.

  • Proactive in addressing machine inefficiencies during preventative maintenance.
  • Ensure equipment is clean and in \'showroom condition\' after preventative maintenance is performed on production equipment.
  • Continually evaluate equipment for improvement areas. Tag components or parts that need repair, replacement or improvement as outlined in the Total Productive Manufacturing (TPM) guidelines.

Perform scheduled production equipment mold changeovers as outlined by Maintenance Manager.

  • Perform changeovers with limited downtime as described in Single Minute Exchange of Dies (SMED) procedures.
  • Ensure production equipment is in safe and effi ient operation after each changeover.

Perform maintenance tasks as outlined by Maintenance Manager.

  • Troubleshoot hydraulic, pneumatic, electrical, mechanical and process problems with equipment as needed or directed by management or Production Supervisor.

Maintain sufficient records to support the Computerized Maintenance Management Software (CMMS) system - MicroMain.

  • Record parts removed from inventory on appropriate documentation to maintain sufficient parts inventory.
  • Notify Maintenance Manager when parts inventory becomes low or reaches a reorder point.
  • Complete the appropriate paperwork required by all work orders.
  • Generate the necessary quick tickets when emergency repairs are required.

Coordinate with Production Manager as it relates to production equipment training and employee development.

  • Provide suggestions for training topics.

Communicate problems, progress reports and continuous improvement ideas to management staff, maintenance and production personnel. Responsible for producing and/or packing the best quality product at all times.

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